Precor Treadmills 932i Service Manual

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C932, C932i, C934, C936i Treadmill
Page 1
C932, C932i, C934, C936i Treadmill
Warning: This service manual is for use by Precor trained service providers only.
If you are not a Precor Trained Servicer, you must not attempt to service any Precor Product;
Call your dealer for service.
This document contains information required to perform the majority of troubleshooting, and
replacement procedures required to repair and maintain this product.
This document contains general product information, software diagnostic procedures (when
available), preventative maintenance procedures, inspection and adjustment procedures,
troubleshooting procedures, replacement procedures and electrical block and wiring diagrams.
To move directly to a procedure, click the appropriate procedure in the bookmark section to the
left of this page. You may “drag” the separator bar between this page and the bookmark section
to change the size of the page being viewed.
© 2004 Precor Incorporated
Unauthorized Reproduction and Distribution Prohibited By Law
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Summary of Contents

Page 1

C932, C932i, C934, C936i TreadmillPage 1C932, C932i, C934, C936i TreadmillWarning: This service manual is for use by Precor trained service providers

Page 2 - Things you Should Know

C932, C932i, C934, C936i TreadmilllPage 1015. The errors will be displayed as; 1: ERXX16. The arrows keys will allow you to scroll through the log.17

Page 3 - Physical Specifications

C932, C932i, C934, C936i TreadmillPage 11Procedure 2.3 - Accessing the Club Setting ProgramThis procedure allows you to change the following club set

Page 4

C932, C932i, C934, C936i TreadmilllPage 1211. Use the  keys to scroll through the possible range of maximum workout times (1 min. to 99 min. or no

Page 5

C932, C932i, C934, C936i TreadmillPage 1327. Press the SELECT key to select the currently scrolling maximum pause time and to continue to the next se

Page 6

C932, C932i, C934, C936i TreadmilllPage 14Procedure 2.4 - Documenting Software ProblemsWhen a problem is found with the software in the upper or lowe

Page 7

C932, C932i, C934, C936i TreadmillPage 15Section Three - Checking Treadmill OperationThis section provides you with a quick method of checking treadm

Page 8

C932, C932i, C934, C936i TreadmilllPage 16Procedure 4.1 - Calibrating the Lift Motor1. Set the treadmill circuit breaker in the “off” position and un

Page 9

C932, C932i, C934, C936i TreadmillPage 174. Plug the power cord into the wall outlet, set the treadmill circuit breaker in the “on” position.5. Press

Page 10

C932, C932i, C934, C936i TreadmilllPage 18Procedure 4.2 - Adjusting Drive Belt Tension1. Set the treadmill circuit breaker in the “off” position and

Page 11 - Procedure

C932, C932i, C934, C936i TreadmillPage 196. Re-install the hood per Procedure 6.11.Diagram 4.3 - Drive Belt Adjustment7. Plug the line cord into the

Page 12

C932, C932i, C934, C936i TreadmilllPage 2Section One - Things you Should KnowAbout This AppendixSection One, Things You Should Know. This section inc

Page 13 -  keys to

C932, C932i, C934, C936i TreadmilllPage 20Procedure 5.1 - Troubleshooting the Keypad and Upper PCAIf the function keys on the electronic console are

Page 14

C932, C932i, C934, C936i TreadmillPage 216. Carefully, lift the display housing front panel off of the display housing backing plate. Disconnect the

Page 15

C932, C932i, C934, C936i TreadmilllPage 2216. If one or more keys do not function correctly, either the keypad (display housing) or upper PCA could b

Page 16

C932, C932i, C934, C936i TreadmillPage 23Procedure 5.2 - Troubleshooting the Lift SystemLift System Description:The lift system on these units consis

Page 17

C932, C932i, C934, C936i TreadmilllPage 244. Insert the treadmill’s line in the AC outlet and set the circuit breaker in the “on” position. Set the t

Page 18

C932, C932i, C934, C936i TreadmillPage 2514. If the resistance readings in step 13 are normal, replace the lower logic PCA per Procedure 6.3.15. If y

Page 19 - Mounting Bolt

C932, C932i, C934, C936i TreadmilllPage 26Procedure 5.3 - Troubleshooting the Speed SensorNote:The speed sensor is a hall effect sensor that emits a

Page 20

C932, C932i, C934, C936i TreadmillPage 273. Measure the voltage between terminal 1 of J3. (red wire) and terminal 4 of J3 (black wire) on the lower P

Page 21

C932, C932i, C934, C936i TreadmilllPage 28Procedure 5.4 - Troubleshooting the External A.C. Power SourceIt is extremely important that any Precor tre

Page 22

C932, C932i, C934, C936i TreadmillPage 292. The circuit breaker correctly feeds a single A.C. outlet but the neutral is common between several A.C. o

Page 23 - Diagram 5.2 - Lower PCA

C932, C932i, C934, C936i TreadmillPage 3Technical Specifications Physical SpecificationsLength: 79 inches (201 cm.)Width: 33.5 inches (85 cm.)Height

Page 24 - ▲ key. The AC voltmeter

C932, C932i, C934, C936i TreadmilllPage 30Procedure 6.1 - Replacing the Lift MotorNote:The replacement lift motor must be calibrated prior to install

Page 25

C932, C932i, C934, C936i TreadmillPage 31Procedure 6.2 - Replacing the Lift Platform1. Set the treadmill circuit breaker in the “off” position. Remov

Page 26

C932, C932i, C934, C936i TreadmilllPage 32Diagram 6.2 - Treadmill Frame Trim8. Check treadmill operation per Procedure 3.Frame TrimLift PlatformMount

Page 27

C932, C932i, C934, C936i TreadmillPage 33Procedure 6.3 - Replacing the Lower PCA1. Set the treadmill circuit breaker in the “off” position. Remove th

Page 28 - 120 Vac Systems

C932, C932i, C934, C936i TreadmilllPage 3410. Feed the three pin lift motor connector through the grommet in the lower PCA bracket and insert it in t

Page 29 - 240 Vac Systems

C932, C932i, C934, C936i TreadmillPage 35Procedure 6.4 - Replacing the Speed Sensor1. Set the treadmill circuit breaker in the “off” position. Remove

Page 30

C932, C932i, C934, C936i TreadmilllPage 369. Feed the speed sensor connector through the grommet in the lower PCA bracket and insert it in the J3 con

Page 31 - Mounting Pin

C932, C932i, C934, C936i TreadmillPage 37Procedure 6.5 - Replacing Drive Motor1. Set the treadmill circuit breaker in the “off” position and unplug t

Page 32 - Frame Trim

C932, C932i, C934, C936i TreadmilllPage 3816. Check treadmill operation per Procedure 3.

Page 33 - Diagram 6.3 - Lower PCA

C932, C932i, C934, C936i TreadmillPage 39Procedure 6.6- Replacing the Circuit Breaker1. Set the treadmill circuit breaker in the “off” position and u

Page 34

C932, C932i, C934, C936i TreadmilllPage 4Procedure 2.1 - Accessing the Hardware Validation ProgramThe treadmill's diagnostic program consists of

Page 35

C932, C932i, C934, C936i TreadmilllPage 409. Check treadmill operation per Section 3.

Page 36 - Procedure 3

C932, C932i, C934, C936i TreadmillPage 41Procedure 6.7 - Replacing the Line Filter1. Set the treadmill circuit breaker in the “off” position and unpl

Page 37

C932, C932i, C934, C936i TreadmilllPage 42Procedure 6.8 - Replacing the Line Cord1. Set the treadmill circuit breaker in the “off” position and unplu

Page 38

C932, C932i, C934, C936i TreadmillPage 43Procedure 6.9 - Replacing the Drive Motor Cooling Fan1. Set the treadmill circuit breaker in the “off” posit

Page 39

C932, C932i, C934, C936i TreadmilllPage 44Procedure 6.10 - Replacing the Drive Motor Brushes1. Set the treadmill circuit breaker in the “off” positio

Page 40

C932, C932i, C934, C936i TreadmillPage 459. Replace the hood per Procedure 6.11.10. Check treadmill operation per Procedure 3.

Page 41

C932, C932i, C934, C936i TreadmilllPage 46Procedure 6.11 - Removing and Replacing the Hood1. Set the treadmill circuit breaker in the “off” position

Page 42

C932, C932i, C934, C936i TreadmillPage 47Procedure 6.12 - Replacing the PROMAnti-static kits (part number 20024-101) can be ordered from Precor.1. Th

Page 43 - Cooling Fan

C932, C932i, C934, C936i TreadmilllPage 48Wiring Diagram 7.1 - C932, C932i C934, C936iM3M1M6AC LineCord120 VAC Units OnlyYVJ2-1J2-2Lower PCA

Page 44

C932, C932i, C934, C936i TreadmillPage 49Block Diagram 7.2 - C932, C932i, C934, C936i

Page 45

C932, C932i, C934, C936i TreadmillPage 56. The display will momentarily read KEYBOARD.7. The keyboard test will place two dots on the display for eac

Page 46 - Rear Hood

C932, C932i, C934, C936i TreadmilllPage 622. It is suggested that you perform this test on a treadmill known to be in excellent operating condition.

Page 47

C932, C932i, C934, C936i TreadmillPage 732. The display will scroll KEYBOARD TEST. The display will have a representation of every key on the keyboar

Page 48 - 120 VAC Units Only

C932, C932i, C934, C936i TreadmilllPage 847. It is suggested that you perform this test on a treadmill known to be in excellent operating condition.

Page 49

C932, C932i, C934, C936i TreadmillPage 9Procedure 2.2 - Accessing the Information Display ProgramThe information display will access the following da

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